Efficient and Rapid Mixing of Highly Viscous Fluids
- Field
- Manufacturing
- Patent
- IP00544
Key Problem and Market Opportunity
- Conventionally, viscous fluids are mixed with mechanical methods like impellers and the mixing may be enhanced by piezoelectric disk or viscous fingering effect
- The energy consumption and the mixing time needed increase sharply with the viscosity of the fluids
- Heat transfer during such mechanical mixing is generally poor and it may cause damage to the ingredients, such as enzymes, being mixed
- There is a constant demand of mixing equipment by the food and beverage, the pharmaceutical and the cosmetic industry
Key Advantages of the Technology
- A novel method to mix two or more viscous fluids using a very simple setup at industry scale by inducing them to fold using electric field
- With the voltage applied, the co-flow viscous fluids start to fold as shown in Figure 1(b)
- The applied electric field exerts electric stress on the surface of viscous fluids, changing the geometry and the dynamics of the viscous fluids
Conventional Mechanical Mixer | This Invention | |
---|---|---|
Method | By mechanical stirring of the two viscous fluids using impellers | By folding two or more jets of the viscous fluids using electric field |
Energy consumption | ✗ High | ✓ Low |
Equipment Maintenance | ✗ High | ✓ Low |
Heat Generation | ✗ High
|
✓ Low
|
Ability to preserve the ingredients being mixed | ✗ Low | ✓ High |
Mixing Speed | ✗ Slow | ✓ Fast |
Potential Product and Services
- The high-performance mixing equipment may be employed by the food industry to improve quality, texture and taste
- Other potential mixing applications include chemical process, pharmaceutical, beverage, cosmetics and personal care, etc
Development Status and IP Strength
- Demonstration video: https://www.youtube.com/watch?v=_xiwl3VNbpw
- PCT Application No. PCT/CN2015/080313
- Prototype is available at laboratory scale